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Smoked chuck roast sliced on a wooden cutting board with barbecue sauce

How to Make the Perfect Smoked Chuck Roast


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  • Author: Adriana_01
  • Total Time: ~10 hours
  • Yield: 6 to 8 1x

Description

Smoked chuck roast recipe with step-by-step instructions, pro tips, creative serving ideas, and full nutrition info. Learn how to make tender, flavorful smoked chuck roast at home.


Ingredients

Scale
  • 34 lb chuck roast
  • Kosher salt
  • Black pepper
  • Onion powder
  • Garlic powder
  • 1 cup apple juice (in spray bottle)
  • 2 cups barbecue sauce (for serving)

Instructions

  1. Dry Brine (optional): Sprinkle kosher salt generously over the roast, wrap, and refrigerate 12–24 hours.
  2. Season: Pat dry after brining. Season liberally with salt, pepper, onion powder, and garlic powder.
  3. Prepare Smoker: Preheat smoker to 225°F. Place roast on grate, insert thermometer, and close the lid.
  4. Smoke: Spritz every 30–40 minutes with apple juice, until internal temperature reaches 170°F.
  5. Wrap: At 170°F, wrap tightly in pink butcher paper, return to smoker.
  6. Finish: Smoke to 195–200°F. Remove and let rest 1–2 hours before slicing or shredding.

Notes

  • Optional: Dry brining enhances flavor and moisture but can be skipped if short on time.
  • Use wood like hickory for strong smoke or apple/cherry for mild, sweet smoke.
  • Always cook to internal temperature, not by time. Use a good meat thermometer.
  • For smaller roasts (<3 lbs), cook time will be shorter; wrap earlier to avoid drying.
  • Prep Time: 20 minutes
  • Resting Time: 1–2 hours
  • Cook Time: 8 hours
  • Category: Dinner
  • Cuisine: American BBQ

Nutrition

  • Serving Size: per ½ lb serving
  • Calories: 697 kcal
  • Sugar: 10 g
  • Sodium: 508 mg
  • Fat: 42 g
  • Saturated Fat: 17 g
  • Trans Fat: 2 g
  • Carbohydrates: 13 g
  • Fiber: 0 g
  • Protein: 67 g
  • Cholesterol: 226 mg